Building 100W High CRI Stereo LED Light Panel

Building a 100W High CRI Stereo Light for Professional Video Work

In recent years, high-quality lighting has become an essential component of professional video production. A well-lit scene can make all the difference in capturing the desired mood and atmosphere. In this article, we will explore how to build a 100W high CRI stereo light, perfect for video work, using a range of high-quality components.

What is High CRI Lighting?

High Color Rendering Index (CRI) lighting refers to the ability of a light source to accurately render the colors of an object or scene. A high CRI value indicates that the light source can produce a more natural and accurate color representation, making it ideal for professional video work. In this project, we aim to achieve a CRI value of 93+, which is considered excellent.

Components Used

We have used the following components to build our high CRI stereo light:
  • 100W High CRI LED Chip: This is the heart of our lighting system, providing a high-quality light source with excellent color rendering.
  • LED Holder: A sturdy holder to secure the LED chip in place.
  • 250W DC to DC Step Up Converter: A reliable converter to step up the voltage to power our LED chip.
  • CPU Cooler: An efficient cooler to keep our components at a safe operating temperature.
  • DC to DC Step Down Converter: A compact converter to step down the voltage for our other components.
  • Potentiometer with On/Off Switch: A convenient control system to adjust and turn on/off our light.
  • 110mm PCB Pipe: A durable pipe to house our electronics.

Assembly and Wiring

We have carefully assembled and wired all the components together, ensuring a secure and efficient connection. The wiring diagram is available for reference.

Powering the Light

We will be using a 120W 19V Laptop adapter to power our light, providing a reliable and efficient source of energy.

Upgradability

We have designed the system with upgradability in mind, leaving enough space to upgrade components or add new features as needed.

Sponsorship

This project is proudly sponsored by LCSC.com, a leading electronic parts supplier based in China. They offer an extensive range of high-quality components at affordable prices, with fast shipping worldwide.

Conclusion

We hope this comprehensive guide has provided valuable insights into building a high-quality 100W high CRI stereo light for professional video work. With the right components and careful assembly, you can create a lighting system that will take your video productions to the next level.


DIY Lighting
DIY lighting refers to the practice of creating and installing one's own lighting fixtures and systems, rather than purchasing pre-made products. This approach allows individuals to customize their lighting to suit their specific needs and preferences, while also potentially saving money and developing a sense of pride and accomplishment.
Background
The DIY lighting movement has its roots in the maker culture and the growing interest in sustainable living. With the increasing availability of affordable materials and online resources, people are now more empowered than ever to take matters into their own hands and create their own unique lighting solutions.
Key Benefits
  • Customization: DIY lighting allows individuals to tailor their lighting to specific needs and preferences.
  • Cost-effectiveness: Creating one's own lighting fixtures can be more budget-friendly than purchasing pre-made products.
  • Sustainability: DIY lighting often involves repurposing or upcycling materials, reducing waste and promoting eco-friendliness.


Introduction
In recent years, LED light panels have become increasingly popular among photographers, videographers, and content creators due to their compact size, energy efficiency, and high color rendering index (CRI). In this article, we will guide you through the process of building a 100W high CRI stereo LED light panel. LED Light Panel
Materials Needed
  • 100W LED strip (high CRI, e.g., 95+)
  • Aluminum extrusion for the frame
  • PCB board for mounting LEDs
  • Power supply unit (PSU) with a suitable wattage rating
  • Wiring and connectors
  • Diffuser panel (e.g., opal glass or polycarbonate)
Materials Needed
Step-by-Step Instructions
  1. Cut the aluminum extrusion to the desired length for the frame.
  2. Assemble the frame and attach the PCB board for mounting LEDs.
  3. Solder the LED strip onto the PCB board, ensuring proper polarity and spacing.
  4. Connect the PSU to the LED strip and ensure proper voltage regulation.
  5. Attach the diffuser panel to the front of the light panel using screws or adhesive.
Assembly Process
Testing and Quality Control
  • Turn on the light panel and check for proper LED illumination.
  • Verify that the PSU is functioning within the specified voltage range.
  • Measure the CRI of the light panel using a spectrophotometer or colorimeter.
  • Inspect the light panel for any defects, such as loose connections or damage to the diffuser panel.
Testing Process
Conclusion
Building a 100W high CRI stereo LED light panel requires attention to detail and proper assembly techniques. With the right materials and tools, you can create a high-quality light panel suitable for various applications, including photography, videography, and content creation. Completed Light Panel


Q: What is the purpose of building a 100W high CRI stereo LED light panel? To create a high-quality lighting solution for photography, videography, or other applications that require accurate color representation and high intensity.
Q: What is CRI and why is it important in an LED light panel? CRI stands for Color Rendering Index, which measures how accurately a light source renders the colors of objects. A high CRI (above 90) ensures that the light panel produces natural and vibrant colors.
Q: What type of LEDs are suitable for building a high CRI stereo LED light panel? High-power LEDs with a high CRI rating, such as those from Cree, Osram, or Nichia, are suitable. These LEDs should have a CRI of 90 or higher and be available in different color temperatures (e.g., 5600K, 6500K).
Q: How many LEDs are required to build a 100W high CRI stereo LED light panel? The number of LEDs depends on their individual power rating. For example, if using 1W LEDs, you would need around 100 LEDs to achieve 100W total power.
Q: What is the importance of stereo lighting in a light panel? Stereo lighting refers to the use of multiple light sources that are positioned to create a three-dimensional effect. This helps to reduce shadows, increase depth perception, and enhance overall image quality.
Q: What type of power supply is required for a 100W high CRI stereo LED light panel? A high-quality switching-mode power supply with an output voltage that matches the LED's forward voltage (typically around 24-48V) and can provide sufficient current (e.g., 2-5A).
Q: How do you ensure even lighting distribution in a stereo LED light panel? By using a combination of diffusers, lenses, and reflectors to distribute the light evenly. Additionally, careful placement and angling of the LEDs can help achieve uniform illumination.
Q: What safety precautions should be taken when building a high-power LED light panel? Use proper electrical insulation, follow safety guidelines for handling high-voltage components, and ensure the panel is properly ventilated to prevent overheating.
Q: Can I use a single-channel driver for a stereo LED light panel? No, a stereo LED light panel requires separate channels or drivers for each set of LEDs to ensure independent control and optimal performance.
Q: How do you measure the CRI and color temperature of an LED light panel? Using specialized equipment such as a spectrophotometer or a colorimeter, which can provide accurate measurements of the light panel's spectral power distribution (SPD) and CIE 1931 color coordinates.




Rank Pioneers/Companies Description
1 Nichia Corporation A Japanese company that developed the first high-brightness LED in 1995, laying the foundation for modern LED lighting.
2 Cree Inc. An American company that pioneered the development of high-power LEDs and introduced the first commercially available high-CRI LED in 2007.
3 Luxeon A brand of high-power LEDs developed by Lumileds, which was acquired by Philips in 2015. Luxeon LEDs are known for their high CRI and lumen-per-watt efficiency.
4 Osram Opto Semiconductors A German company that developed the first high-CRI LED with a CRI of 90 in 2010, making it suitable for professional lighting applications.
5 LG Chem A South Korean company that developed a range of high-CRI LEDs with CRIs up to 95, targeting the display and lighting markets.
6 Seoul Semiconductor A South Korean company that developed a range of high-CRI LEDs with CRIs up to 90, focusing on the general lighting market.
7 Sharp Corporation A Japanese company that developed a range of high-CRI LEDs with CRIs up to 95, targeting the display and lighting markets.
8 Toshiba Materials A Japanese company that developed a range of high-CRI LEDs with CRIs up to 90, focusing on the industrial and commercial lighting markets.
9 Citizen Electronics A Japanese company that developed a range of high-CRI LEDs with CRIs up to 95, targeting the display and lighting markets.
10 LED Engin An American company that developed a range of high-CRI LEDs with CRIs up to 90, focusing on the architectural and theatrical lighting markets.




Component Description Technical Details
LEDs High CRI LEDs for high color accuracy and rendering
  • Type: SMD5050 or SMD5630
  • Emitting Color: Daylight (5600K-6500K) or Warm White (2800K-3200K)
  • Lumen per LED: 20-30 lumens
  • Color Rendering Index (CRI): ≥90
LED Driver Constant current driver for stable and efficient LED operation
  • Type: Switch-mode or Linear
  • Output Current: 1000mA-2000mA (adjustable)
  • Voltage Input: 12V-24V DC
  • Efficiency: ≥85%
Power Supply Compact and efficient power supply for the LED driver
  • Type: Switch-mode or Linear
  • Input Voltage: 100V-240V AC (universal)
  • Output Voltage: 12V-24V DC
  • Power Rating: ≥100W
PCB and Layout Compact and efficient PCB design for optimal thermal management
  • Material: FR4 or Rogers
  • Thickness: 1.6mm-2.0mm
  • Copper Thickness: 35μm-70μm
  • Components Placement: Optimized for thermal dissipation and electrical performance
Thermal Management Efficient heat dissipation system to maintain optimal LED temperature
  • Type: Convection or Forced Air Cooling
  • Heat Sink Material: Aluminum or Copper
  • Thermal Interface Material (TIM): High thermal conductivity material
Diffuser and Lens Optical components to control light distribution and glare
  • Type: Opal or Prismatic Diffuser, Fresnel Lens
  • Material: Polycarbonate (PC) or Acrylic
  • Thickness: 1mm-3mm
Housing and Frame Durable and compact housing to protect the LED panel
  • Material: Aluminum or Steel
  • Thickness: 1mm-2mm
  • Finishing: Anodized, Powder Coated, or Chrome Plated
Electrical Characteristics Value
Input Voltage (AC) 100V-240V
Input Frequency 50Hz-60Hz
Output Power 100W
Lumen Output ≥10,000 lumens
Efficacy ≥80lm/W
Power Factor ≥0.9
Total Harmonic Distortion (THD) <5%
Optical Characteristics Value
Color Temperature 5600K-6500K (Daylight) or 2800K-3200K (Warm White)
Color Rendering Index (CRI) ≥90
Lumen per Watt ≥80lm/W
Beam Angle ±60° (diffused)
Uniformity Ratio ≥0.7
Mechanical Characteristics Value
Dimensions (LxWxH) ≈300mm x 200mm x 20mm
Weight ≈1.5kg
Material Aluminum or Steel (housing and frame)
Finishing Anodized, Powder Coated, or Chrome Plated
Environmental Characteristics Value
Operating Temperature Range -20°C to +50°C
Storage Temperature Range -30°C to +70°C
Humidity ≤80% RH (non-condensing)
Vibration ≤10g ( random vibration, 10Hz-500Hz)
Safety and Compliance Value
Certifications UL, ETL, CE, RoHS, REACH compliant
Safety Standards IEC/EN 60598-1, IEC/EN 62471
Note: The values listed are approximate and may vary depending on the specific design and implementation of the LED panel.